Mercedes Benz Tech Tips

Mercedes Alternator System Tech Tip


My Mercedes Alternator Charging System Is Not Working...
Although alternators fail, most charging system failures or intermittent charging results from the regulator brushes wearing out. These brushes should be checked every 75,000 miles as preventive maintenance.
On most Mercedes alternators, with internal voltage regulators, the repair is quite simple and in many cases removal of the alternator may not be required. The regulator is located at the back of the alternator and is held in by two screws. Be careful when removing the screws not to touch any of the wiring posts and wires which could cause a direct short. If you are careful this should not be a concern.
Remove the 2 screws and pull the regulator back and out and inspect the brushes. If they are only ¼ inch long or if one brush is shorter than the other it is time to change the regulator. Don't despair, they are cheap.
Installation is easy. The brushes are spring loaded so they must be compressed before you can install the new regulator. What I used to do is compress the brushes on the new regulator and tie them with dental floss. Install the regulator with the 2 screws and then cut and remove the string. Now all there is to do is to test that the system is charging.

Price A Mercedes Alternator
By the way, there are a lot of aftermarket regulators out there. I would go with the Bosch. Maybe a couple bucks more but it is worth it. If you change your regulator periodically it may prevent you from taking the shoe leather express home one night.
 

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